Kinsale Classic Dining Chair Set of 4 With PU Leather Cushion & Wooden Beech Legs

Polypropylene Frame

Creating our sturdy plastic dining chairs requires a specialised approach. We use high-grade polypropylene, known for its durability and lightweight properties. 

Our polypropylene (PP) plastic chairs undergo a multi-step manufacturing process that begins with the selection of high-quality polypropylene pellets. In the injection moulding stage, these pellets are melted and injected into a carefully designed mould to shape the entire chair, including the seat and backrest. Rapid cooling follows to solidify the molten polypropylene, and the demolding phase ensures the chair retains its intended structure. After cooling and solidification, the chair parts are assembled to form the final chair design.

Our PP plastic chairs are then put through quality control tests, including weight capacity, impact, durability, UV resistance, stability, and materials testing, to ensure they meet safety, quality, and performance standards.

PU Leather Upholstery

The process begins with the creation of a fabric base, made of polyester. This fabric forms the foundation for the PU coating. A polyurethane layer is then applied to this base, creating the leather-like texture. This fabric undergoes a bonding process with a polyurethane layer, achieved through heat and pressure application, creating the characteristic leather-like texture.

Following the bonding of polyurethane to a fabric base, the PU leather undergoes essential treatments. Through embossing, natural grain patterns are replicated, creating a tactile feel that closely resembles genuine leather. Colouration, achieved through pigments or dyes, offers a broad spectrum of colours, from classic tones to vibrant shades, catering to diverse design preferences. 

Finally, an additional coating and finishing treatment is applied, contributing to its durability, creating a protective layer against stains and scratches, while adding a polished lustre to the PU leather, resulting in a visually appealing and versatile material for crafting stylish and resilient chairs.

Key Benefits

• Comfort Considerations: Our polypropylene chairs incorporate ergonomic features like contoured seats and backrests for enhanced comfort during prolonged sitting.
• Durability: Polypropylene (PP), a strong and lightweight plastic known for its durability. This material is resistant to scratches, dents, and everyday wear and tear, making them suitable for frequent use.
• Lightweight: Polypropylene chairs are significantly lighter compared to chairs made from materials like wood or metal. This makes them easy to move and handle, adding to their practicality and convenience, especially in dynamic or frequently reconfigured spaces.
• High Abrasion Resistance: Our PU leather boasts excellent resistance to wear & tear, exceeding 50,000 Martindale rubs. This exceeds industry standards for heavy-duty use, ensuring the chairs maintain their pristine appearance for years to come.
• Fire Retardancy: Our PU leather upholstery is fire-resistance tested, complying with the UK fire safety standards for your peace of mind.
• Ease of Maintenance: Cleaning PU leather is simple, requiring only a damp cloth to wipe away spills or dust. The material's resistance to stains makes it a practical choice for dining areas where occasional spills are common.

Beechwood Legs

The popularity of beechwood in dining chair legs extends beyond just aesthetics. Its eco-friendliness and sustainability are key factors, as the wood is harvested from beech trees after their latex production cycle ends.

The journey of crafting durable beechwood dining chair legs involves a series of steps, beginning with the initial harvesting and culminating in thought-out design and construction. After the beechwood is harvested, it undergoes a drying process to reduce its moisture content, making it suitable for furniture construction. 

The shaped wood is then assembled using joinery methods such as mortise and tenon or dovetail joints, ensuring a seamless and durable integration of the carefully crafted chair leg designs.

Finally, the natural grain and colour of the beechwood chairs are enhanced through specialised staining and finishing techniques. Beyond their aesthetic appeal, these beechwood legs provide exceptional stability and durability.

Foam Cushioning

Our dining chairs are fitted with carefully crafted foam cushioning, made from high-quality polyurethane foam. The manufacturing process is extensive, starting with the precise combination of chemical ingredients like polyols and isocyanates. This controlled reaction produces a foam-like material. By introducing gas, we expand this mixture, resulting in lightweight yet supportive foam. 

The foam is then cut and shaped to fit the chair's design. To ensure durability, we subject the foam to extensive testing, including compression and abrasion tests. These tests simulate the wear and tear the foam might experience during everyday use, such as people sitting and getting up from the chair.

Care guide

• Regular Cleaning: Gently wipe the surface with a soft, damp cloth on a routine basis to effectively remove dust particles and prevent the accumulation of dirt. This practice not only ensures a consistently clean and polished look but also safeguards against potential abrasions that can occur when dirt particles settle on the surface over time.
• Spot Clean: Promptly address spills by gently blotting the affected area with a clean, dry cloth. Avoid rubbing, as it may drive the spill deeper into the PU leather. For liquid spills, use a paper towel to absorb as much as possible before blotting.
• Gentle touch: Avoid using harsh brushes or abrasive cleaning tools, as they can damage the fibres. 
• Mild Cleaning Agents: Avoid using harsh chemicals, bleach, or potent cleaning agents when caring for PU leather. Opt for gentle, water-based cleaning solutions and test it on a small area to ensure compatibility before application.

Sizing Guide

Chair Spacing: Maintain a space of at least 15cm between dining chairs to prevent overcrowding. Adequate spacing allows diners to move in and out of their seats easily, promoting a more enjoyable and functional dining experience. Consider the overall dimensions of the dining area when determining the optimal chair spacing.

Space to Move: Leave around 60cm between the chair back and your wall. This allows you and your guests to sit comfortably and manoeuvre without feeling cramped. Proper proximity ensures a seamless dining experience, allowing people to access their seats with ease.

Number of Chairs: Assess the available space around the dining table to determine the practical number of chairs that can comfortably fit. Consider the table's size, shape, and room dimensions to ensure adequate spacing between chairs for both visual appeal and ease of movement. Below is a general guide, but these are flexible dependent on the chair size and desired level of comfort:

Rectangular Tables

• 100cm or below: 4 people
• 110cm-170cm: 4-6 People
• 180cm-220cm: 6-8 People
• 230cm and above: 10+ People

Round Tables

• 60cm-80cm: 2 People
• 90cm-110cm: 4 People

120cm-150cm: 4-6 People

Useful Links:

Learn more about PU leather upholstery

Read our full dining chair sizing guide

Read our full dining chair buying guide